Exhaust failed again even after chicken wire..
Moderators: IMC, Club Staff
- renzkuken1
- Veteran Mechanic
- Posts: 875
- jedwabna poszewka promocja
- Joined: Sat Sep 11, 2010 4:08 pm
- Location: Western Sydney
Exhaust failed again even after chicken wire..
So i got defected on exhaust at 110 decibels and since then i have put on stock pipes and back muffler from the wheels back, only reason i didnt put stock pipe on from cat converter to rear wheels is because it was about 4 inches too short to fit as mine was after market so was pretty dissapointed.
I then shoved chicken wire in the exhaust tightly and it didn't do a hell of a lot.
So i set my appointment for the approves station in campbeltown which was 1 hour drive from penrith. And he tested my car; did the revving to 5625rpm infront of me and it was still hitting 95 and 100 when it backs off.
So i wasted 60 bucks and had to rebook...
What i want to know is how can i get it under 90 (legal limit) and have a really good sounding FTO. I want it to be really loud but a note that doesn't hit above 90 decibels.
Anyy help here or where abouts round penrith are good exhaust places would be fantastic.
I don't mind driving to get to a good place.
Any help much appreciated!
I then shoved chicken wire in the exhaust tightly and it didn't do a hell of a lot.
So i set my appointment for the approves station in campbeltown which was 1 hour drive from penrith. And he tested my car; did the revving to 5625rpm infront of me and it was still hitting 95 and 100 when it backs off.
So i wasted 60 bucks and had to rebook...
What i want to know is how can i get it under 90 (legal limit) and have a really good sounding FTO. I want it to be really loud but a note that doesn't hit above 90 decibels.
Anyy help here or where abouts round penrith are good exhaust places would be fantastic.
I don't mind driving to get to a good place.
Any help much appreciated!

- aza013
- NSW Coordinator
- Posts: 9089
- Joined: Mon Mar 26, 2007 5:00 pm
- Location: The Shire
- Contact:
Re: Exhaust failed again even after chicken wire..
I have removed the other two threads of this one 
Now as for what to do about your problem bigger or new back muffler and another resignator.

Now as for what to do about your problem bigger or new back muffler and another resignator.
- Delvance
- Veteran Mechanic
- Posts: 1194
- Joined: Wed Nov 15, 2006 6:00 pm
- Location: Sydney South
Re: Exhaust failed again even after chicken wire..
You what ?? Shoved chicken wire where ?
Dude, get a bloody metal plate, cut it into the flange shape/size of your cat flange, drill the two mount holes for the flange itself then just drill a couple of holes around the centre to let the gas through. Plenty of loud cars have done so..
Anyways, to solve your issue make sure you have a cat on your exhaust, no leaks etc.. then you can run two hotdog resonators (see if there is room to fit an oval mid muffler too, i can't remember if the floor pan of the FTO will allow for an oval mid muffler), then at the rear where there is plenty of room, run a very large good quality oval muffler or even better run a twin loop muffler. That should see you below 90 on accel/hold/decel.
Dude, get a bloody metal plate, cut it into the flange shape/size of your cat flange, drill the two mount holes for the flange itself then just drill a couple of holes around the centre to let the gas through. Plenty of loud cars have done so..
Anyways, to solve your issue make sure you have a cat on your exhaust, no leaks etc.. then you can run two hotdog resonators (see if there is room to fit an oval mid muffler too, i can't remember if the floor pan of the FTO will allow for an oval mid muffler), then at the rear where there is plenty of room, run a very large good quality oval muffler or even better run a twin loop muffler. That should see you below 90 on accel/hold/decel.
- FTO-BOY
- Mechanic
- Posts: 454
- Joined: Sat Mar 13, 2010 6:00 pm
- Contact:
Re: Exhaust failed again even after chicken wire..
Hey bro. Was it on blaxland rd? Next time you're in the area let me know.
- bass_twitch
- Oldtimer
- Posts: 2423
- Joined: Thu May 27, 2010 3:37 pm
- Location: Western Sydney, NSW
-
- Grease Monkey
- Posts: 161
- Joined: Sat Oct 16, 2010 9:03 pm
- Location: Tamworth NSW
Re: Exhaust failed again even after chicken wire..
I found some info on this. WAS the test done this way. http://www.ntc.gov.au/filemedia/Reports ... pt2006.pdf
Last edited by storm hawk on Wed Jan 05, 2011 11:39 am, edited 1 time in total.
- renzkuken1
- Veteran Mechanic
- Posts: 875
- Joined: Sat Sep 11, 2010 4:08 pm
- Location: Western Sydney
- aza013
- NSW Coordinator
- Posts: 9089
- Joined: Mon Mar 26, 2007 5:00 pm
- Location: The Shire
- Contact:
Re: Exhaust failed again even after chicken wire..
Well that is a good read 
Going from that info they did the test wrong if they reved the car up to 5900rpm
Should be 3200-3900rpm.

Going from that info they did the test wrong if they reved the car up to 5900rpm
Should be 3200-3900rpm.
- Kustom
- Oldtimer
- Posts: 6144
- Joined: Sun Oct 04, 2009 5:00 pm
- Location: Brisbane
Re: Exhaust failed again even after chicken wire..
Aza, your learning a new word today, resonatoraza013 wrote:I have removed the other two threads of this one
Now as for what to do about your problem bigger or new back muffler and another resignator.

Taz wrote:When funds allow
- Bennoz
- National President
- Posts: 23676
- Joined: Fri Jan 21, 2005 6:00 pm
- Location: Sydney
- Contact:
- aza013
- NSW Coordinator
- Posts: 9089
- Joined: Mon Mar 26, 2007 5:00 pm
- Location: The Shire
- Contact:
Re: Exhaust failed again even after chicken wire..
Why thank you sir, I will try to remember that for next timeKustom_FTO wrote:Aza, your learning a new word today, resonatoraza013 wrote:I have removed the other two threads of this one
Now as for what to do about your problem bigger or new back muffler and another resignator.

1/2 the problem I have is the phone changes most of the spelling for me ( as it's smarter than I am

That and I just can't spell for sh*t

- Kustom
- Oldtimer
- Posts: 6144
- Joined: Sun Oct 04, 2009 5:00 pm
- Location: Brisbane
Re: Exhaust failed again even after chicken wire..
I know you told us at autosalon.
Thats okay... we understand what your trying to say....... Most of the time 
@renz why don't you borrow a full stock system


@renz why don't you borrow a full stock system


Taz wrote:When funds allow
- renzkuken1
- Veteran Mechanic
- Posts: 875
- Joined: Sat Sep 11, 2010 4:08 pm
- Location: Western Sydney
Re: Exhaust failed again even after chicken wire..
i did borrow a full stock system off steve but the middle bolt on section didn't fit my car :/
so i only have the rear part stock bolted on. It's all good now i got 2 hotdog mufflers welded in for 275 dollars.
so i only have the rear part stock bolted on. It's all good now i got 2 hotdog mufflers welded in for 275 dollars.

- bushido
- Oldtimer
- Posts: 1566
- Joined: Mon Oct 29, 2007 5:00 pm
- Location: Sydney
Re: Exhaust failed again even after chicken wire..
haha I should have left the stock cat for you when you came to pick it up! Then you could have changed the whole system from the headers back.
Wait, my stock cat is no good: its been punched!
Wait, my stock cat is no good: its been punched!

%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%
###########Unofficially the loudest FTO in NSW???##########
%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%
###########Unofficially the loudest FTO in NSW???##########
%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%
- Delvance
- Veteran Mechanic
- Posts: 1194
- Joined: Wed Nov 15, 2006 6:00 pm
- Location: Sydney South
- Delvance
- Veteran Mechanic
- Posts: 1194
- Joined: Wed Nov 15, 2006 6:00 pm
- Location: Sydney South
Re: Exhaust failed again even after chicken wire..
Oh and varex will fail the test too.
Anything user adjustable = tested at max flow/volume.
Anything user adjustable = tested at max flow/volume.
- bass_twitch
- Oldtimer
- Posts: 2423
- Joined: Thu May 27, 2010 3:37 pm
- Location: Western Sydney, NSW
Re: Exhaust failed again even after chicken wire..
But what if they don't know?Delvance wrote:Oh and varex will fail the test too.
Anything user adjustable = tested at max flow/volume.
(i.e. a not so easily found switch? lol)
- bushido
- Oldtimer
- Posts: 1566
- Joined: Mon Oct 29, 2007 5:00 pm
- Location: Sydney
Re: Exhaust failed again even after chicken wire..
The switch is on a remote. Can possibly be hidden. But one look at the butterfly valve and servo on the exhaust itself and its over
%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%
###########Unofficially the loudest FTO in NSW???##########
%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%
###########Unofficially the loudest FTO in NSW???##########
%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%
- renzkuken1
- Veteran Mechanic
- Posts: 875
- Joined: Sat Sep 11, 2010 4:08 pm
- Location: Western Sydney
Re: Exhaust failed again even after chicken wire..
the guy quoted me 1g to get a good system from rear tyre bolt on back to tips 
why so expensive for just that part of the exhaust? I'm thinking i might no sell my quad tips anymore and just put that on after i get past the test tomorrow morning
No way i can get a varex in the middle section where i have 2 hotdog mufflers? Or can it only be put in the back section, and would i need 2 one on each duel tip? aha
thanks in advance

why so expensive for just that part of the exhaust? I'm thinking i might no sell my quad tips anymore and just put that on after i get past the test tomorrow morning

No way i can get a varex in the middle section where i have 2 hotdog mufflers? Or can it only be put in the back section, and would i need 2 one on each duel tip? aha
thanks in advance


-
- Grease Monkey
- Posts: 161
- Joined: Sat Oct 16, 2010 9:03 pm
- Location: Tamworth NSW
Re: Exhaust failed again even after chicken wire..
Have a look at this, it may need a bit of work to fit it up. http://cgi.ebay.com.au/XFORCE-VAREX-MUF ... 20b5f5ffa7
http://cgi.ebay.com.au/XFORCE-VAREX-MUF ... 1e60b16a68
http://cgi.ebay.com.au/XFORCE-VAREX-MUF ... 1e60b16a68